Carbon nanotube macrofilm-based nanocomposite electrodes for energy applications
Date
2015
Authors
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Journal ISSN
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Publisher
University of Delaware
Abstract
Finding new electrode materials for energy conversion and storage devices have been the focus of recent research in the fields of science and engineering. Suffering from poor electronic conductivity, chemical and mechanical stability, active electrode materials are usually coupled with different carbon nanostructured materials to form nanocomposite electrodes, showing promising electrochemical performance. Among the carbon nanostructured materials, carbon nanotube (CNT) macrofilms draw great attention owing to their extraordinary properties, such as a large specific surface area, exceptionally high conductivity, porous structure, flexibility, mechanical robustness, and adhesion. They could effectively enhance the electrochemical performance of the incorporated active materials in the nanocomposites. In this dissertation, CNT macrofilm-based nanocomposites are investigated for rechargeable lithium-ion batteries, supercapacitors, and electrocatalysts of fuel cells. The progressive research developed various nanocomposites from cathode materials to anode materials followed by a general nanocomposite solution due to the unique adhesive property of the fragmented CNT macrofilms. The in-situ synthesis strategy are explored to in-situ deposit unlithiated cathode materials V2 O5 and lithiated cathode materials LiMn2 O4 nanocrystals in the matrix of the CNT macrofilms as nanocomposites to be paired with metallic lithium in half cells. The presence of oxygen-containing functional groups on the surface of the CNT macrofilms after purification can enhance the association with the active materials to enable the facilitated transport of solvated ions to the electrolyte/electrode interfaces and increase the diffusion kinetics, consequently enhancing the battery performance in terms of high specific capacity, rate capability, and cycling stability. It is also significant to demonstrate a reliable, low-cost, and effective route to synthesize the family of metal oxides (MxOy (M=Fe, Co, Ni)) with CNT macofilms as high performance anodes for rechargeable lithium-ion batteries and as catalysts for oxygen reduction/evolution (ORR/OER). All MxOy-CNT macrofilm nanocomposites inherit the high specific capacity and cycling stability for lithium-ion batteries. NiO/SWNT and Co 3 O4/SWNT (200 °C) have their specialized high catalytic activities for ORR and OER in alkaline solutions, respectively. NiO/SWNT also exhibits an excellent electrochemical performance in asymmetric supercapacitors with a high power and energy density. Experimental measurements on electrochemical kinetics such as potentiostatic/galvanostatic intermittent titration techniques (PITT/GITT) are depended to understand the underlying improved Li + diffusion behavior of nanocomposites. Critical effects of the film thickness have been identified. The CNT macrofilm with a thickness that is comparable to the characteristic diffusion length of 300~500 nm enables the nanocomposite with the highest Li+ chemical diffusion coefficient and thus an optimal electrochemical performance. The adhesive characteristic of CNT macrofilms is noticed for the first time after fragmentation by ultrasound that origins from irregular structures of laterally 2-D distributed CNT segments. The fragmented CNT macrofilms (FCNT) as "bifunctional" adhesive conductors promote a general approach to construct nanocomposite electrodes with both cathode and anode materials for lithium-ion batteries. An in-situ tribology method combining the wear track imaging and force measurement is employed to evaluate the adhesion strength of the adhesive FCNT conductors. The results show that the FCNT macrofilms have a higher adhesion strength than the conventional polymer binder polyvinylidene fluoride (PVDF). It is confirmed that the fabricated nanocomposite electrodes exhibit high rate and retention capabilities, superior to the electrodes using PVDF and carbon black. Thus, FCNT is recognized to be a competent substitute for polymer binders to maintain mechanical integrity and meanwhile to improve electrical connectivity of active materials in the nanocomposite electrodes. In addition, this new electrode manufacturing technique avoids the utilization of toxic organic solvents and could provide a revolution to traditional battery industry.